#23 Rear Chassis Rail RH side - part 2

New section welded inside the chassis rail, due to some piecemeal repairs to stop anything moving or twisting this was quite hard as the metal thickness varied. I just had to make sure that I didn't blow holes or not get any penetration - this was more important than scabby looking welds. The important join between the body and boot floor part of the rail now has a continuous piece of new 18s gauge steel. 😊

There is also another section 18s gauge underneath where the large hole was so this hole has new steel both above and below.


Acid protected and painted with Hammerite. Once the metal over the rail has been replaced I can repaint it with Rustoleum which matches that factory colour almost perfectly - unlike the new paint.




Next job is to plate the side of the chassis rail and re-join it to the wheelhouse section.

I can then thoroughly seal and paint everything. It's great how solid things sound now when tapped with the hammer.



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